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FAQ

Can the Gate and Sprue of MIM be Reused? Is there any Restrictions or Risks noteworthy?

Date:2025-07-31   Views:0

Answer: Yes. Gates and sprues are made from the same feedstock as the product, making them theoretically recyclable. 

And it is economic and environmentally friendly: Recycling reduces raw material costs (metal powder accounts for 40%–60% of costs) and reduces waste.

Recycling Process and Requirements

Step

Operational Requirements

Risk Control

Collection

Remove gates/sprue (before debinding) during the green stage

Avoid contamination (dust, oil stains)

Crushing and Pelletizing

Grind into particles ≤3mm and repelletize

Prevent binder degradation (temperature ≤150°C)

Blending with New Material

Recycled material ratio: ≤20%–30% (depending on material)

Excessive amounts may cause poor rheological properties and sintering defects

Mixing Uniformity

High-speed mixing with new material (>30 minutes)

Avoid component segregation


Recycling Restrictions and Risks

Performance impact:

  • Recycled material undergoes secondary heating/shearing, which may cause binder aging and reduced flowability.

  • Metal powder oxidation or contamination (e.g., mixing with release agents) reduces sintering density and mechanical properties.

Prohibited in critical applications:

Medical devices (e.g., ISO 13485 certified), aerospace, and other high-performance parts must not use recycled material to avoid composition variability risks.

Recycling frequency limits:

Typically only one recycling cycle is permitted; multiple cycles may accumulate defects.


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