Date:2025-07-31 Views:0
Answer: Yes. Gates and sprues are made from the same feedstock as the product, making them theoretically recyclable.
And it is economic and environmentally friendly: Recycling reduces raw material costs (metal powder accounts for 40%–60% of costs) and reduces waste.
Step | Operational Requirements | Risk Control |
Collection | Remove gates/sprue (before debinding) during the green stage | Avoid contamination (dust, oil stains) |
Crushing and Pelletizing | Grind into particles ≤3mm and repelletize | Prevent binder degradation (temperature ≤150°C) |
Blending with New Material | Recycled material ratio: ≤20%–30% (depending on material) | Excessive amounts may cause poor rheological properties and sintering defects |
Mixing Uniformity | High-speed mixing with new material (>30 minutes) | Avoid component segregation |
Recycled material undergoes secondary heating/shearing, which may cause binder aging and reduced flowability.
Metal powder oxidation or contamination (e.g., mixing with release agents) reduces sintering density and mechanical properties.
Medical devices (e.g., ISO 13485 certified), aerospace, and other high-performance parts must not use recycled material to avoid composition variability risks.
Typically only one recycling cycle is permitted; multiple cycles may accumulate defects.
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