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FAQ

Will MIM exhibit Defects similar to those found in Plastic (Shrinkage Marks, Dents, Fusion Lines)?

Date:2025-07-31   Views:0

Yes, MIM also exhibits defects similar to those found in plastics, such as shrinkage marks, sink marks, and weld lines, as their production principles are similar. However, due to the inherent differences between metal and plastic properties, their defects also differ, and the strategies for addressing them are distinct from those for plastics.

Unique defects of MIM

Metal powders result in poor flowability, rapid heat conduction, and significant sintering shrinkage, making defects more prone to occur and harder to control, with green parts being more fragile.

  • Requires larger draft angles

  • Requires higher precision surface inspections

  • Strict requirements for sintering

MIM-Specific-Solutions

Defect Type

Main Causes in Plastic Injection Molding

Main Causes in MIM

MIM-Specific Solutions

Weld Lines

Low material flow temperature, small convergence angle

Powder segregation + rapid cooling

Optimize powder loading quantity, mold temperature >150°C

Shrinkage marks

Uneven wall thickness + insufficient holding pressure

Sintering shrinkage amplifies density unevenness

Balance the runner + improve green compact density uniformity

Dents

Trapped gas or cooling defects

Low-density areas in the green compact + gas expansion during sintering

Enhanced venting + homogenization of raw materials


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